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Leak Sealing

Flat Patch
Tank Repair Kit

Technician applying Flat Patch Tank Repair Kit
A carbon-epoxy composite repair system engineered for active sealing where localized repair is needed or full pipe wraps are impractical. A preformed carbon sheet combined with advanced adhesives enables working pressures up to 1,000 PSI (70 kg/cm²) and operating temperatures up to 350°F (177°C).

The Flat Patch Tank Repair Kit consists of a preformed carbon composite sheet and two advanced epoxy adhesives to provide superior leak sealing on flat surfaces. This novel approach enables the sealing of actively leaking defects, the localized repair of tank surfaces, and the ability to bond through oil contamination — recommended for pressure applications up to 1,000 psi with a built-in 4:1 safety margin. Return to service at pressure may be accomplished in ~2 hours for temperatures above 75°F.

Key Attributes

  • Adaptable composite construction with time-efficient installation addresses a wide range of tank sizes
  • Advanced adhesives eliminate leaks without the need to drain the tank
  • Cartridge dispensing minimizes waste, ensures complete mixing, and manages pot life
  • Short cure time allows rapid repair and reduced time on site
  • Outstanding compressive, flexural, and adhesive bond strength
  • Accelerated cure times possible with annealing of the installed repair
  • Restores operations up to 1,000 psi and provides localized corrosion inhibition

Handling & Application

Patch Size
8" × 8"
Packaging
Putty + dual cartridge
Shelf Life (A / B)
12 mo @ 75°F
Storage Temp
32–100°F
Application Temp
50–150°F (10–65°C)
Surface Prep
Free of scale / debris

Kits include static mixers, spreaders, and gloves. Two-part dispensing guns sold separately. Remove other surface coatings before application where possible.

1,000 psi
Working Pressure
350°F
Max Operating Temp
~2 hr
Return to Service

Primary Adhesive

Form
2-part epoxy putty
Preparation
Mixed by hand
Working Time
2 minutes
Set Time
<20 minutes
Lap Shear (steel)
900 psi
Rating
NSF potable water

Secondary Adhesive

Mixing Ratio
10:1
Working Time
15 minutes
Cure Time
<2 hours
Lap Shear (steel)
>2,175 psi
Tensile Strength
2,750 psi
Elongation
~60%
Glass Transition
113°C

Carbon Composite Form

Tensile Strength
74,600 psi
Tensile Modulus
9.08M psi
Compression
40,600 psi
In-plane Shear
11,900 psi
Repair Thickness
0.10 in
Heat Resistance
-20 to 212°F

Working time is greatly reduced with increased ambient temperature; cure time is significantly extended at lower temperatures.

Leak
Sealing
Mechanical
Reinforcement
Wear
Resistance
Chemical
Resistance
Corrosion
Control